Introduction
Dense wavelength division multiplexing (DWDM)transmission systems, which have conventionally been adopted in long-haul backbone networks, are now being adopted in metropolitan area networks along with the recent rapid spread of multimedia services as typified by the Internet. In the applications for metropolitan area networks, the small form-factor pluggable (SFP) and other types of small optical transceivers are generally mounted in high density. Therefore, the development of DWDM optical transceivers in SFP package had been awaited.
Utilizing the accumulated technologies in SFP designing and wavelength control, the authors have successfully developed a 2.5Gbps optical transceiver for DWDM applications in the SFP platform (DWDM-SFP)by developing a compact coaxial transmitter optical subassembly (TOSA) with an integrated Peltier device.
Development of compact coaxial TOSA with integrated Peltier device
The external view of the newly developed coaxial TOSA with an integrated Peltier device and its pin assignments are shown in Fig. 1 and Fig. 2, respectively. A DFB laser diode (LD), a monitor photo diode (PD), a newly developed Peltier device for controlling the LD temperature and a thermistor for detecting the LD temperature are built into an 8-pin package. An isolator and a fiber receptacle are attached on it. By downsizing these internal parts and minimizing the heat load to reduce the power consumption, the authors realized a cooled coaxial TOSA that is 5.6 mm in diameter and 12.7 mm long, which is one-eighth the size of conventional cooled butterfly-type modules.
Figure 3 shows the case temperature dependence of he module’s power consumption. In this evaluation, he temperature and the current of the LD are set to 40 deg. C and 35 mA, respectively. As a result, the power consumption is successfully suppressed to 230 mW or lower, which is eight times smaller than the conventional butterfly-type module. This makes it easy to realize a DWDM-SFP having low power consumption and simple heat radiation structure.
Development of package
SFP is a pluggable optical transceiver of the size of little finger that is inserted into the open port of communication equipment as shown in Fig. 4. The outline dimensions and other important dimensional specifications of the SFP, such as the receptacle part that the optical connector is inserted into and the edge connector mating with the electrical connector of communication equipment, are standardized by a multi source agreement (MSA). The objective of the development was to create a package that meets not only MSA but also the following structure requirements at a low cost;1) the high-density packaging structure, 2) the efficient heat-radiating structure, and 3) the electromagnetic interference (EMI) shield structure. The solutions for satisfying these requirements are described below.
To realize the high-density packaging structure, the authors optimized the three-dimensional arrangement of the internal structure including the outline of the printed circuit board (PCB) and the electronic components on it.The maximum operating case temperatures of DWDM-SFP and TOSA are 70 and 75 deg. C, respectively. Therefore, it is necessary to keep the temperature difference between SFP and TOSA within 5 deg. C. The part number 1 and number 2 in Fig. 5 which take on the function of radiating heat, are made of copper alloy and their thermal conductivities are 350 and 300 W/mK, respectively. The part number 1 has the function of transporting heat from the transceiver IC and other components mounted on the PCB to the rear of the SFP. The heat from TOSA and receiver optical sub-assembly (ROSA) is transported by the thermal sheets at the upper and bottom sides of the package. Figure 6 is a conceptual diagram showing these three heat conducting paths, and Fig. 7 shows the result of the thermal simulation. In Fig. 7, the temperature of the area“a” is low enough compared to that of the other areas, which indicates that TOSA is well separated thermally from other heat sources. Figure 8 is the measurement result of the case temperature difference between TOSA and SFP. It shows that the temperature difference is below 5 deg. C at any condition.3-3 EMI shield structure The typical method for creating an EMI shield structure is to give metal plating to the receptacle part. Because metal plating is costly, the authors developed a new structure for EMI shielding by three-dimensionally assembling the internal sheet metal parts instead of conducting the plating process to the receptacle part. Figure 9 shows the result of the EMI measurement of 16 pieces of DWDM-SFP. The Federal Communications Commission (FCC) specifies that the electromagnetic radiation is to be strictly limited to below 54 dBuV/m.
There are also have some development in circuit board and Wavelength control technique, here we just not describe in details.
Conclusion
The authors have successfully developed a SFP-sized 2.5Gbps optical transceiver for DWDM applications. Miniaturization and low power consumption (1 W) are achieved by developing the following approaches; a compact coaxial TOSA with an integrated Peltier device, an optimized heat-radiation structure, and a high-density mounting board with the newly developed transceiver IC. In addition, the optimized TOSA design and precise wavelength control by CPU have allowed the transceiver to have a good wavelength stability, which sufficiently meets the 100 GHz grid spacing with only the temperature control of direct modulated LD. Moreover, an excellent characteristic was achieved in long-haul transmission. The authors are planning to develop the DWDM-SFP having higher added values, such as further low power consumption and RoHS compliance, in future. If you want to know more professional knowledge about the SFP or DWDM/CWDM/OADM, please contact fiber-mart.com. Here we will provide products such as CWDM/DWDM/modules, andCWDM OADM and DWDM OADM modules (such asDWDM 1 channel OADM).
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